Intermediate Wire Drawing Machine Supplier

POLY machine reduces copper/aluminum from 3–4.5 mm to 0.4–2.8 mm at 1200–1800 m/min. Fully immersed cooling, direct-drive tension control, twin-wire options, in-line annealing, quick changeovers—tight tolerances, low energy, minimal breakage, smart HMI, ROI.

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Intermediate Wire Drawing Machine for High-Speed Copper & Aluminum

Engineered for mid-stage reduction from 3.0–4.5 mm to 0.4–2.8 mm, POLY Intermediate Wire Drawing Machine delivers 1200–1800 m/min across 9/13/17 dies. A fully-immersed wet tank ensures superior cooling and lubrication, while high-precision helical gearing or individual direct drives keep tension stable and breakage low. Mechanical sealing prevents mixing of drawing and lubricating oils, cutting maintenance and consumption. Options include single or twin-wire lines, in-line annealer (TH250/TH300), and double/single bobbin or drop-coiler take-up. User-friendly HMI and quick die change shorten changeovers. The result: tight tolerances, clean surface finish, lower kWh/ton—and faster ROI.

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Product Advantages

Professional Manufacturers Of Wire And Cable Industry That Integrate Design, Manufacturing, And Sales

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High Throughput with Stable Quality

Run 1200–1800 m/min across 9/13/17 dies to reduce Cu/Al from 3.0–4.5 mm to 0.4–2.78 mm. Twin-wire nearly doubles output in the same footprint. Fully-immersed cooling, helical gearing, and servo/direct-drive tension deliver bright surfaces, tight tolerances, and fewer breaks—raising OEE and shipment capacity.

Lower Cost per Ton & Easy Integration

Mechanical sealing separates drawing and lube oils, extending fluid life and cutting stops. Optional direct drive reduces losses and wear. Add in-line annealing (TH250/TH300/TH300W) and double/single bobbin or drop-coiler take-up for one-pass specs and smooth flow. Result: lower kWh/ton, fewer consumables, faster ROI across Cu/Al.

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Applications

Professional Manufacturers Of Wire And Cable Industry That Integrate Design, Manufacturing, And Sales.

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Wire & Cable Conductors

Our intermediate drawing line reduces Cu/Al from 3.0–4.5 mm to 0.4–2.78 mm at 1200–1800 m/min across 9/13/17 dies. Single or twin-wire boosts output in the same footprint. Fully immersed wet drawing and helical/direct-drive tension control cut breakage and scratches, deliver tight tolerances, lower kWh/ton, and shorten lead times.


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Enamel Wire Feedstock

With in-line annealing TH250/TH300/TH300(W), one pass reaches target resistivity/elongation, stabilizing downstream enameling and reducing blistering, pinholes, and stoppages. Mechanical sealing prevents oil mixing for cleaner surfaces; fast die changes enable quick spec shifts—raising first-pass yield and coating line utilization.


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Automotive/Electronics Harness & Data Cables

For small gauges (e.g., 0.4–0.8 mm), twin-wire nearly doubles output per square meter. Servo/direct-drive tension keeps diameter stable for consistent crimping; multiple take-ups (double/single bobbin, drop coiler) connect smoothly to extrusion, bunching, and braiding—cutting changeover cost and accelerating ramp-to-volume.


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Why Choose POLY

Patent-Backed R&D & Automation

Patent-backed R&D delivers reliable automation: automatic take-up (single/double bobbin), our original wire-tail knotting device, and self-developed traversing-compensation software now performing comparable to imported systems—boosting uptime and consistency.

Custom Engineering for Complex Wires & Lines

We tailor complete solutions for copper, aluminum, stainless, steel cord, EDM brass, phosphor bronze, CCA/CCS, and more—plus non-standard drawing, annealing, pay-off/take-up modules integrated to your flow and targets.

Proven by Global Manufacturers

Well-received by customers across Japan, Korea, India, Vietnam, Iran, Egypt, Thailand, Russia, Turkey, and beyond—refined through continuous testing for user-friendly operation and reliability in daily production.

End-to-End QC & Two Decades of Know-How

Incoming materials, in-process checks, production inspections, and pre-delivery tests ensure stable start-up and long-term performance—backed by experience since 2003 in wire & cable machinery.

FAQs

Q: What is an intermediate wire drawing machine?
It’s the mid-stage line that reduces copper/aluminum from rod/large wire to mid gauges through multiple dies, stabilizing diameter, surface finish, and mechanical properties for downstream processes (annealing, extrusion, enameling).
Q: What sizes and speeds can your machine handle?
Typical: 3.0–4.5 mm inlet to 0.4–2.78 mm finish across 9/13/17 dies at 1200–1800 m/min; single or twin-wire options to boost output in the same footprint.
Q:How does your machine ensure consistent quality and less downtime?
Fully immersed wet drawing for cooling/lubrication, helical or direct-drive tension control, and a mechanical seal that prevents oil mixing—reducing breakage, scratches, and maintenance stops.
Q: What R&D advantages does your company provide?
Independent automation like automatic traversing compensation and a patented wire-tail knotting device on the automatic spooler—designed for real-world practicality and uptime.
Q: How experienced is your company and where are your customers?
Founded in 2003, with dedicated wire-drawing R&D; equipment is well-received in Japan, Korea, India, Vietnam, Iran, Egypt, Thailand, Russia, Turkey, and more.

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If you have any questions or requirements, please feel free to contact our customer service team. Our professional team will provide you with detailed product information, answer your questions, and tailor the best solution to meet your needs. 

Mob:+86-133-0624-3906

E-mail:sales@zjgpoly.com

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We have been committed to research on high surface quality requirements, high straightness requirements for wire drawing, and automation of disc changing, and have achieved breakthrough results.
CONTACT
 Contact Person: Kevin Gu
Tel: +86-133-0624-3906
 E-mai: sales@zjgpoly.com
 Address: No.1, Tongfu Road,
Leyu Town, Zhangjiagang City,
JiangsuProvince 215622, China
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