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User-friendly Rod Breakdown Machine integrates high-pressure cooling die holders, precision capstan systems, and advanced transmission structures to provide stable and efficient high-speed rod drawing performance for copper and aluminum wire production.During the drawing process,copper or aluminum rods pass through multiple drawing dies to gradually reduce the rod diameter into finished wire sizes while maintaining consistent wire quality. The high-pressure injection cooling system improves heat dissipation during drawing, while the optimized R angle design of drawing capstans helps reduce extrusion noise between wires and improve surface quality.
Available in individual drive and gear in-line drive configurations, the machine supports different production requirements and can be optionally combined with annealers and take-up machines to provide a complete solution for continuous wire manufacturing.
The drawing die holders are equipped with high-pressure injection cooling technology, providing effective heat dissipation during the drawing process and helping maintain stable wire quality.
The optimized R angle design of drawing capstans helps reduce friction and contact noise between wires during drawing, while improving surface quality.
The machine supports both gear in-line drive and individual drive configurations. High-precision gears and direct-drive motors provide stable transmission performance according to different production requirements.
The individual motor drive system provides precise control with a very slight slip rate, helping maintain consistent wire drawing performance during operation.
Model | FDL450 | FDL450-2 | DL450 |
Material | Cu/ Al | ||
Max. inlet dia. | Cu:Ф8 Al:Ф9.5(Ф12) | Cu:2xФ8 Al:2xФ9.5 | Cu:Ф8 Al:Ф9.5 |
Numbers of dies | 7-13 | 7-13 | 9-13 |
Fnished dia. | Cu:Ф1.2-Ф4.2 Al:Ф1.7-Ф5.0 | Cu:2xФ1.2-Ф3.5 or 1xФ3.5-Ф4.5 Al:2xФ1.7-Ф5.0 | Cu:Ф1.2-Ф3.5 Al:Ф1.7-Ф4.8 |
Max. production speed | 1500m/min | 1500m/min | Cu:1200m/min Al:1000m/min |
Type of drive | Individual drive | Individual drive | Gear in-line |
No. of wires | 1 | 2 | 1 |
Drive technology | Servo-Motor | Servo-Motor | AC-Motor |
Combined with annealer optionally | TH450/TH5000 | TH450-2/TH8000-2 | TH450/TH4000 |
Combined with take-up machine optionally | Double-bobbin spooler/Single-bobbin spooler/Drop coiler | ||
Used for converting copper rods into copper wires through continuous drawing processes. The machine provides accurate diameter control, stable drawing performance, and consistent wire quality for copper wire production.
Suitable for processing aluminum rods into aluminum wires requiring stable production performance, smooth surface quality, and reliable mechanical properties.
Applied in the production of electrical wires, power cable conductors, and connection wires. The machine helps manufacturers achieve consistent wire dimensions and reliable processing performance for cable production.
Can be integrated with optional annealers and take-up machines to form complete continuous wire production lines according to different manufacturing requirements.
The individual drive configuration uses independent motors to control each capstan, providing flexible speed adjustment and precise operation. The gear in-line drive configuration uses high-precision gears for stable transmission and reliable performance.
The individual drive system provides precise control of each capstan with a low slip rate, helping maintain stable drawing performance and consistent wire quality during continuous production.
The suitable model depends on several factors, including raw material type, inlet diameter, finished wire diameter, required production speed, number of wires, and whether an annealing system is required.
Yes. The rod breakdown machine can be optionally combined with annealers and take-up machines to form a complete continuous wire production line according to different production requirements.
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